The "end play" comes from the bearing moving back and forth. It sounds like you are not getting an accurate reading. It is important the rear bearing...
Looking good 56'! Remember go easy in 2 wheel low. All the torque from the low low gearing will be going through the rear U-Joints and drive shafts....
While I am at a bit of a stand still on the t90, I started on the Dana 18. I'm not doing a rebuild right now, that's something I can easily do later...
Herm seems to be the only source for the "Overdrive" technical questions. There just isn't a lot of info available. Its a good thing Herm is around....
That is a good question for "Herm The Overdrive Guy". I would drop him an email or, see if you can call him. The specification for max end play as it...