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Thread: Hodakaguy M38 - Pics and Misc Thread.

  1. #271
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    Continued from above...






    More to come.....

    Hodakgauy

  2. #272
    Senior Member 56willys's Avatar
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    Looking awesome, great job! Thank you for the very detailed breakdown. It's really helping me since I'll be doing this within the next month. You should have a very well functioning jeep after all this!

  3. #273
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    Quote Originally Posted by 56willys View Post
    Looking awesome, great job! Thank you for the very detailed breakdown. It's really helping me since I'll be doing this within the next month. You should have a very well functioning jeep after all this!

    Thanks Mate. I enjoy the documentation process and always hope that it will help others in their own projects :-)

    Hodakaguy

  4. #274
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    Well...waiting on a few parts to finish up the transfer case so let's check out the clutch and install a fresh pilot bushing.

    Bell housing removed.




    Pressure plate and clutch disk removed




    Pilot bushing visually looks ok...but I'm here and have a new one on hand so its time to yank the old one and install a new unit.


    Using a blind puller to remove the old pilot bushing.






    Continued Below....

  5. #275
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    Continued from above...


    And installing the new bushing.










    Continued Below...

  6. #276
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    Continued from above...






    The clutch assembly and flywheel have little time on them and the old unit was working nice and smooth....butttttt....it's all apart so I think I will install a fresh clutch and pressure plate while it's all opened up. New Parts on order from Sal at Vintage Jeeper....back to waiting.


    What else can I do today....ah yes, magnetic drain plugs.

    Magnetic drain plugs are available for the transmission & transfer case but they have the civilian square heads on the plugs. I'd like to keep the correct round headed drain plugs for the M38 so figured I would just make my own. Magnetic drain plugs are a great addition, if you can trap any little metal bits on the drain plug and keep them from circulating through the bearings and bushings that's a huge win.

    New drain plug and 1/4" rare earth magnets. Rare earth magnets are very resistant to losing their magnetism when stuck to metal over long periods of time... Perfect for this application.






    Continued below...

  7. #277
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    Continued from.above...

    Drilling a 1/4" hole in the bottom of the plug to accept the magnet.








    Test fitting the magnet in the hole. Nice snug fit and the magnet holds itself there nice and tight.




    Continued below...

  8. #278
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    Continued from above...

    Cleaning the plug and magnet of any oil and dirt.




    Using Loctite 660 quick steel to secure the magnet in the plug. Magnet was twisted 1/4 turn while inserting. Once seated the excess was wiped off and part was left to cure.







    Continued below...

  9. #279
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    Continued from above...






    Self etching primer & paint applied. Ready for service.






    Hodakaguy

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